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A production line for carbonfiber takes the PAN precursor through two stages (stabilization/oxidation and carbonization) and then to winding. The site expansion, scheduled to be completed by early 2015, will make the plant in Moses Lake the world’s largest carbonfiber plant. 3,000 tons of carbonfiber.
Woven carbonfiber can act as an electrode for lithium ion batteries. Researchers in Sweden are exploring the use of carbonfiber as an active electrode in a multifunctional structural Li-ion battery in an electric car; i.e., electrical storage is incorporated into the body of the car. In this €3.4-million million (US$4.7-million)
27 city EV, earlier post ) to create the T-Wave AR1, a concept EV two-seater to demonstrate the extreme weight savings possible with Toray’s carbonfiber composites. Although it is a concept car, the existing design could be homologated for road use. Toray has teamed up with Gordon Murray Design (creator of the T.27
The BMW Group and Boeing signed a collaboration agreement to participate in joint research for carbonfiber recycling as well as share carbonfiber manufacturing process simulations and ideas for manufacturing automation. Both the BMW Group and Boeing are pioneering the use of carbonfiber in their products.
Teijin Limited has achieved a significant reduction in the cycle time required for molding carbonfiber reinforced plastic (CFRP) automobile cabin frame, bringing it to less than one minute. Long-fiber thermoplastic pellet: high-strength pellet made from carbonfiber, suited for injection molding of complex parts.
SGL Automotive CarbonFibers LLC, the joint venture between SGL Group and BMW Group ( earlier post ), will build a carbonfiber manufacturing plant in Moses Lake, WA. In the next step, the facility in Moses Lake will convert the polyacrylic fibers into the actual carbonfibers.
Lamborghini unveiled the Lanzador electric concept at Monterey Car Week—a vision of a future purely-electric fourth series production Lamborghini. The concept for the fourth model is not just a technical demonstrator but also a refined laboratory on wheels in terms of sustainable materials.
2009 BMW Concept ActiveE. BMW MegaCity Urban Electric Car To Be Built of CarbonFiber. First, the raw feedstock to make carbonfibers–just call it a “polacrylonitrile-based precursor&# –is made in Japan by a joint venture between SGL and Mitsubishi Rayon and flown to the U.S. April 7th, 2010.
has signed a Joint Development Agreement (JDA) with Daimler AG to develop automobile parts made of carbonfiber reinforced plastics (CFRP). The companies aim for adoption of the newly developed parts in Mercedes-Benz models within next three years. Toray Industries, Inc. Earlier post.) Earlier post.)
The Teijin Group recently unveiled a super-lightweight electric concept car made with proprietary materials and technologies including carbonfiber composites, polycarbonate resins and bio-derived polyester. As a symbolic electric concept car, it features a number of proprietary advanced technologies: The PU_PA EV.
The Lexus display at The Quail, A Motorsports Gathering at Monterey Car Week 2023 (17-20 August), will highlight the Lexus RZ Sport Concept—most recently seen at Tokyo Auto Salon—and the 2024 Lexus LC 500 Inspiration Series. Earlier post.)
Continental Structural Plastics (CSP) has signed a memorandum of understanding with Mitsubishi Rayon (MRC), regarding the development and manufacturing of innovative carbonfiber structural components for the automotive industry in North America. Also key was reducing the cycle time associated with the use of carbonfiber.
Mustang engine, used a combination of carbonfiber, Torlon, epoxy, ceramic and metal. The engine block, cylinder head, valve spring retainers, timing gear intake valves and several other parts were made of fiber reinforced composites (FRCs). The original Polimotor was developed by Matti Holtzberg in the 1980s. Buckley, R.,
Audi is presenting the Audi e-tron Spyder concept plug-in diesel hybrid car ( earlier post ) against the backdrop of “Le Mans vers le futur,” an event held in Le Mans as a venue for manufacturers to showcase innovative drivetrain technologies. The concept car accelerates from zero to 100 km/h (62 mph in 4.4 Click to enlarge.
The BMW Group and the SGL Group already operate a joint venture, SGL Automotive CarbonFibers (B Earlier post.). BMW AG will not seek a seat on the Supervisory Board of SGL Carbon SE based on the new investment. The carbonfibers produced in Moses Lake are being processed at facilities in Wackersdorf and Landshut.
Jaguar has unveiled the C-X75 concept, an extended range electric vehicle that uses twin gas micro-turbines from Bladon Jets to power two switched reluctance generators from SR Drives. Because the exhaust gases form part of the active aerodynamic package, Jaguar has utilized a specialized zirconia-molybdenum coating. Click to enlarge.
Audi Sport quattro laserlight concept. Audi will present the Audi Sport quattro laserlight plug-in hybrid concept at the Consumer Electronics Show (CES) from 6 to 10 January in Las Vegas. The coupe represents a new evolutionary stage of the Sport quattro concept ( earlier post ). Click to enlarge. l/100 km (94.09
The Audi Sport quattro concept. At the upcoming 2013 IAA in Frankfurt am Main, Audi will present the Audi Sport quattro concept show car—a coupé plug-in hybrid with a system output of 515 kW (700 hp). The Audi Sport quattro concept can cover up to 50 kilometers (31 miles) on electric power alone. Click to enlarge.
New to LF-LC and derived from project LFA, LF-LC leverages Lexus’ in-house experience in marrying carbonfiber and aluminium alloy materials to achieve a light body mass. Combined, the LF-LC Blue concept’s gasoline/electric hybrid powertrain develops 372 kW (500 hp)— the most of any Lexus hybrid. Lexus LF-LC Blue.
Supernal revealed its initial eVTOL vehicle cabin concept at Farnborough International Airshow, providing the first look at how Hyundai Motor Group is integrating automotive capabilities to develop the Advanced Air Mobility (AAM) market. —Jaiwon Shin, President of Hyundai Motor Group and CEO of Supernal. —Jaiwon Shin.
Researchers in Sweden are exploring the use of carbonfiber as an active electrode in a multifunctional structural Li-ion battery in an electric car; i.e., electrical storage is incorporated into the body of the car. Earlier post.). Earlier post.). Earlier post.). Earlier post.). 3D printing Batteries Graphene'
A composite blend of carbonfibers and polymer resin is being developed that can store and charge more energy faster than conventional batteries can. The material combines carbonfibers and a polymer resin, creating a very advanced nanomaterial, and structural supercapacitors. Click to enlarge. Click to enlarge.
the core company of the Teijin Group’s carbonfibers and composites business, has developed a new technology—Tenax Part via Preform (PvP)—for highly efficient production of thermoset carbonfiber-reinforced plastic (CFRP). Toho Tenax Co., Expensive intermediate steps are not necessary.
The Audi e-tron concept. a high-performance electric sports car featuring four drive motors—two each at the front and rear axles—making the concept car a true quattro. Lightweight construction was a top priority for the e-tron concept car. All add-on parts—doors, covers, sidewalls and roof—are made of a fiber-reinforced plastic.
Audi urban concept with support for wireless charging. Audi is introducing a 1+1 urban concept technology study for urban and metropolitan areas. The cabin of the Audi urban concept offers slightly offset seating for two; the roof slides back for entry, and the canopy can remain open in good weather. Click to enlarge.
SABIC’s LNP STAT-KON carbonfiber-reinforced compound. The deposition rate of 40 pounds per hour of carbon reinforced ABS plastic and the large size mean that large parts, like a car, can be produced using additive technology. The winning concept, Strati, inspired the full sized 3D-printed prototype.
Two years after unveiling the BMW i Hydrogen NEXT concept car, BMW will present the BMW iX5 Hydrogen at the IAA Mobility 2021 in Munich in September. The hydrogen needed to supply the fuel cell is stored in two 700-bar tanks made of carbon-fiber reinforced plastic (CFRP), which together hold almost six kilograms of hydrogen.
Audi introduced a new electric sportscar concept at the North American International Auto Show, its second following the introduction of the initial e-tron at the 2009 Frankfurt Motor Show in September. Audi e-tron Concepts. All add-on parts—doors, lids, sidewalls and roof—are made of a fiber-reinforced plastic.
A Concept ActiveE is in the background. The Megacity Vehicle is currently being developed as part of project i and will be available under a sub-brand of BMW. Ultra-light and high-strength composite CFRP (carbon fibre-reinforced plastic) will play a significant part in the materials mix, the company said. Earlier post.).
Gerald Artner constructed an antenna box from carbon-fiber-reinforced polymer material which could be installed in the front part of the roof, close to the windshield. It would also be possible to combine several antenna concepts in future cars. Our antenna box gives excellent results right in this direction. Resources.
Automobili Lamborghini, a member of the Volkswagen Group, unveiled its new design concept for a future Lamborghini electric super sports car: the “Lamborghini of the Terzo Millennio”, developed in collaboration with two MIT laboratories. Now we are presenting an exciting and progressive concept car. Energy storage systems.
For example, the S-in motion Battery Pack concept includes design options with a tray, without a tray, and different material strategies are considered. It is a fact that steel has the lowest CO 2 -eq per part compared to alternative materials including aluminum. Lightweighting emerges as a major factor in BEV design.
The BMW i3’s independent vehicle architecture consists of a drive module as an aluminum chassis, which carries the e-drive, the suspension and the high-voltage battery as well as a passenger cell made of carbonfiber-reinforced plastic (CFRP) called the life module. The door panels of the BMW i3 are made of kenaf fibers.
The show car’s body structure is made of carbonfiber. Functional attachment parts made of carbonfiber such as the front splitter epitomize the cool and rational aspect of the philosophy. EQ Concept Vehicles: Outlook for Electric Cars in all Segments.
By embracing the “cleantech concept”, the championship is also looking to include motorcycles as part of its event roster. The AEGT category is represented by the Quimera AEGT, featuring a powertrain up to 600 kW with carbonfiber chassis. Powertrain up to 350 kW with carbonfiber chassis.
This project will develop a novel low cost route to carbonfiber using a lignin/PAN hybrid precursor and carbonfiber conversion technologies leading to high performance, low-cost carbonfiber. These projects are being undertaken as part of the Clean Energy Dialogue with Canada. . $6,000,000.
As part of their partnership, ZF supplied the Monaco-based Venturi team with shock absorbers for its cars and developed a new transmission for season four. For the first time, this new transmission uses a single-gear concept as well as new materials, such as a metallic lightweight alloy for the transmission housing.
To advance the symbiosis between electromobility and lightweight construction, engineers from the Fraunhofer Institute Germany are developing manufacturing concepts that have the goal of gradually replace individual components in the vehicle with more lightweight ones—but without affecting stability of the safety of the passenger.
Conceived from the outset as purely electric mobility, the iX sees BMW redefining the successful Sports Activity Vehicle (SAV) concept. This is reflected in areas of the car such as its optimized aerodynamics, intelligent lightweight CarbonFiber Reinforced Plastic design as well as extensive use of natural and recycled materials.
Working with Neil Gershenfeld, director of MIT’s Center for Bits and Atoms (CBA) and his team, the aircraft manufacturer will evaluate how the digital material concepts being developed at MIT can potentially be applied to the design and construction of aerospace vehicles. —Cheung and Gershenfeld (2013). 1240889.
Cost of a finished, stamped component of no greater than $2 per pound of weight saved when compared to a comparable, baseline part. AOI 2: Integrated Computational Materials Engineering (ICME) Development of CarbonFiber Composites for Lightweight Vehicles. ($6M) CarbonFiber Composite Targets. Vehicle system.
BMW is on a mission to broaden its electric-vehicle portfolio in the early part of this next decade, and as part of the future lineup neither of BMW’s quirky carbon-fiber ‘i’ cars are likely to carry through.
We retained the basic concept with one gear and at the same time refined the details and manufactured all of the parts. 95% of the drivetrain parts are new and the engineers were able to shave 10% off the weight. —Tristan Summerscale, Formula E project leader at Audi.
Next, it will introduce the Audi Q4 e-tron SUV and e-tron GT performance sedan, which have already been shown as concept vehicles. Shown as a concept vehicle thus far, the Audi e-tron GT performance sedan shows how sports cars will evolve in the electric era. J1: The performance electric platform.
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